Loading a kiln is one of those jobs that looks simple until you have a shelf of glazed pots in front of you and a lid waiting to be closed. Get it right and your glaze melts the way you hoped, your bisque comes out sound and your elements last longer. Get it wrong and you can end up with a shelf of pots that are scorched on one side, underfired on the other, or welded together at the rim. The good news is that even firing is mostly about two things: airflow and balance. Everything below is about giving your kiln the best possible chance to do its job evenly.
Before you load a single pot, check that your kiln shelves are clean and freshly coated with kiln wash. A flaking shelf can shed grit onto glaze, and a bare shelf invites glaze drips to fuse permanently to the surface. Once a shelf has a run of glaze welded to it, that bump will lift every pot you stack above it, which throws your whole shelf height out of alignment.
Wipe the rims of your pots, check the bases for stray glaze, and give every piece a quick look for dust. The way you arrange those clean pots matters just as much as what's inside them.
Heat moves through a kiln in two ways: by radiation from the elements and by air moving inside the chamber. If you pack pots tightly together, you block the moving air and you create pockets that heat at a different rate to the rest of the load.
If you are firing a full load, think of the chamber as a chimney. Air needs a route from the base of the kiln, up past the pots, and out at the top. A solid wall of pots across the middle of a shelf will stop that movement dead.
Elements are the single biggest cause of scorched and blistered pots. Anything sitting too close to a glowing element will be hotter than the rest of the load, and glaze on that side may boil, crawl or over-melt.
The very bottom of a top-loading kiln is usually the coolest zone, and the top is usually the hottest. Load your most forgiving work — bisque, test tiles, robust stoneware — into the extremes and put your prize pieces in the calmer middle.
Shelf placement is where careful potters separate themselves from hurried ones.
Avoid building a single tall stack in the centre of the kiln. Balance the load around the chamber so heat rises evenly rather than funnelling up one side.
Every kiln has its own personality, and it is worth firing with a set of pyrometric cones on each shelf, at least until you know your chamber well. Cones will tell you where the cool and hot spots really are, and that knowledge is worth more than any general rule.
A useful approach is to load slightly more densely at the bottom and around the edges of the chamber, and more sparsely at the top and in the centre. If your kiln fires hot at the front, keep the front third a little emptier. Record what you did — a quick sketch of the load with the firing result written on it will guide your next session far better than memory.
Do that and you will close the lid knowing the kiln has the best chance of delivering the even, predictable firing your work deserves.
Leave A Comment